Nimonic 115

Nimonic 115

Short Description:

Introduction Super alloys or high performance alloys include iron-based, cobalt-based and nickel-based alloys. These alloys contain have good oxidation and creep resistance and are available in different shapes. Super alloys can be strengthened by precipitation hardening, solid-solution hardening and work hardening methods. These alloys can function under high mechanical stress and high temperatures and also in places that require high surface stability. Nimonic 115™ is a nickel-chromium-coba...


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    Introduction

    Super alloys or high performance alloys include iron-based, cobalt-based and nickel-based alloys. These alloys contain have good oxidation and creep resistance and are available in different shapes.

    Super alloys can be strengthened by precipitation hardening, solid-solution hardening and work hardening methods. These alloys can function under high mechanical stress and high temperatures and also in places that require high surface stability.

    Nimonic 115™ is a nickel-chromium-cobalt-molybdenum alloy that can be precipitation-hardened. It has and suitable for oxidation resistance and high temperature strength.

    The following datasheet provides an overview of Nimonic 115™.

    Chemical Composition

    The chemical composition of Nimonic 115™ is outlined in the following table.

    Element

    Content (%)

    Nickel, Ni

    54

    Chromium, Cr

    14.0-16.0

    Cobalt, Co

    13.0-15.5

    Aluminum, Al

    4.50-5.50

    Molybdenum, Mo

    3.0-5.0

    Titanium, Ti

    3.50-4.50

    Iron, Fe

     1.0

    Manganese, Mn

     1.0

    Silicon, Si

     1.0

    Copper, Cu

     0.20

    Zirconium, Zr

     0.15

    Carbon, C

    0.12-0.20

    Sulfur, S

     0.015

    Boron, B

    0.010-0.025

    Physical Properties

    The following table shows the physical properties of Nimonic 115™.

    Properties

    Metric

    Imperial

    Density

    7.85 g/cm³

    0.284 lb/in³

    Melting point

    1304°C

    2380°F

    Mechanical Properties

    The mechanical properties of Nimonic 115™ are displayed in the following table.

    Properties

    Metric

    Imperial

    Tensile strength (precipitation hardened, value at room temperature)

    1300 MPa

    189000 psi

    Yield strength (precipitation hardened, value at room temperature, @strain 0.200%)

    850 MPa

    123000 psi

    Elongation at break (precipitation hardened)

    25.00%

    25.00%

    Thermal Properties

    The thermal properties of Nimonic 115™ are given in the following table.

    Properties

    Metric

    Imperial

    Thermal expansion co-efficient (@20-100°C/68-212°F)

    12.0 µm/m°C

    6.67 µin/in°F

    Thermal conductivity

    10.6 W/mK

    73.6 BTU in/hr.ft².°F

    Other Designations

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    • BSHR4
    • DIN 2.4636

    Fabrication and Heat Treatment

    Annealing

    Nimonic 115™ is solution annealed at 1190°C (2175°F) followed by cooling in a rapid manner.

    Cold Working

    Standard tooling methods are used for cold working Nimonic 115™. Usage of plain carbon steels is not recommended as they may produce galling. Galling can be reduced by the usage of soft die materials and heavy duty lubricants.

    Welding

    Welding techniques recommended for Nimonic 115™ include gas-tungsten arc welding, gas metal-arc welding, submerged-arc welding and shielded metal-arc welding. Usage of a matching alloy filler metal is recommended for the welding process, and an alloy rich in Ni, Co, Cr, Mo is can be used during the absence of a matching filler metal.

    Forming

    Conventional methods and heavy-duty lubricants are used for the forming process of Nimonic 115™ that as it has good ductility. A poPowerful equipment is recommended for this alloy as it is stronger than the commonly available steels. After the forming process all traces of lubricant should be cleaned to prevent embrittlement of the alloy.

    Machinability

    Nimonic 115™ is machined by conventional machining methods. This alloy has higher levels of gumminess and strength and is work-hardened during the machining process. Tooling and usage of a heavy duty machining equipment during the machining process enables minimizing work-hardening or chatter of this alloy before the cutting process. Heavy lubricants are suitable for boring, tapping, drilling or broaching. and Water-based coolants that are water-based are recommended for high- speed operations like such as milling, grinding or turning.

    Heat Treatment

    Nimonic 115™ is solution annealed for 1 ½ 1/2 hours at 1190°C (2175°F), air cooled to 1099°C (2010°F), held for 6 hours at 1099°C (2010°F) and again cooled in air.

    Applications

    Nimonic 115™ is suitable for use in high temperature components in gas turbine applications.

     

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