INCONEL 783

INCONEL 783

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Introduction Super alloys are also known as high performance alloys specially designed to cater to environments with very high temperature of above 540°C (1000°F) where deformation resistance and high surface stability are essential. Super alloy INCONEL 783 is a nickel-cobalt-iron alloy with chromium, aluminum, and niobium additions. It has oxidation-resistance, low coefficient of thermal expansion. This alloy can be strengthened by a precipitation-hardening heat treatment. The presence of al...


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    Introduction

    Super alloys are also known as high performance alloys specially designed to cater to environments with very high temperature of above 540°C (1000°F) where deformation resistance and high surface stability are essential.

    Super alloy INCONEL 783 is a nickel-cobalt-iron alloy with chromium, aluminum, and niobium additions. It has oxidation-resistance, low coefficient of thermal expansion.

    This alloy can be strengthened by a precipitation-hardening heat treatment. The presence of aluminum provides this alloy excellent resistance to oxidation at high temperature.

    The following section explains in detail about super alloy INCONEL 783.

    Chemical Composition

    The chemical composition of INCONEL 783 is outlined in the following table.

    Element Content (%)
    Nickel, Ni 26-30
    Iron, Fe 24-27
    Aluminum, Al 5-6
    Chromium, Cr 2.5-3.5
    Niobium, Nb 2.5-3.5
    Copper, Cu 0.50 max
    Manganese, Mn 0.50 max
    Silicon, Si 0.50 max
    Titanium, Ti 0.10-0.40
    Carbon, C 0.03 max
    Boron, B 0.003-0.012
    Phosphorus, P 0.015 max
    Sulfur, S 0.005 max
    Cobalt, Co Balance

     

    Physical Properties

     

    The physical properties of INCONEL 783 are tabulated below.

    Properties Metric Imperial
    Density 7.81 g/cm3 0.282 lb/in3
    Melting point 1336-1407 °C 2437-2565 °F

    Mechanical Properties

    The following table shows mechanical properties of INCONEL 783.

    Properties Metric Imperial
    Tensile strength 1194 MPa 171 ksi
    Yield strength 779 MPa 113 ksi
    Poisson’s ratio 0.31 0.31
    Elastic modulus 177.3 GPA 25.72 ksi
    Elongation at break 24% 24%

    Thermal Properties

    The thermal properties of INCONEL 783 are tabulated below.

    Properties Metric Imperial
    Thermal expansion co-efficient (@93°C/200°F) 10.08 µm/m°C 5.60 µin/in°F
    Thermal conductivity (@21°C/70°F) 10.1 W/m-°C 71 BTU in/hr.ft².°F

     

    Fabrication and Heat Treatment

     

    INCONEL 783 has good fabricability and can be formed, machined, and welded using all the traditional procedures for nickel alloys. This alloy’s reactions are similar to that of INCONEL 718.

    Machinability

    INCONEL 783 can be readily machined using the conventional practices for high-strength nickel alloys. In case of rough machining, the material has to be machined in the annealed condition.

    Hot Forming

    The temperature range for hot forming of INCONEL 783 is from 927°C to 1121°C (1700°F to 2050°F).

    Heat Treatment

    To heat treat this super alloy, the material has to solution annealed at 1121°C (2050°F) for 1 h, and air cooled. This should be followed by beta aging at 845°C (1550°F) for 4 h and air cooled to room temperature. Next the material is age hardened at 720°C (1325°F) for 8 h, furnace cooled at 55°C (100°F) for 1 hr to 620°C (1150°F) for 8 h and air cooled.

    Applications

    INCONEL 783 is widely used in gas turbine applications.

     

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